ABB DATX110 3ASC25H209 – Communication and Data Acquisition Module

The ABB DATX110 3ASC25H209 is a versatile communication interface module designed for integration with ABB’s AC 800M control systems and S800 I/O series. It enables seamless data exchange between field devices, automation systems, and enterprise networks, supporting real-time monitoring, control, and diagnostics in industrial applications such as power generation, oil and gas, and manufacturing.

Technical Specifications

Functional Features

1. Multi-Protocol Communication

   • Acts as a protocol converter between Modbus, PROFIBUS, and EtherNet/IP, enabling interoperability in mixed-protocol environments.
   • Supports OPC UA for secure data exchange in Industry 4.0 and cloud-based systems.

2. Real-Time Data Acquisition

   • Collects and transmits data from sensors, actuators, and field devices with low latency.
   • Buffered data storage to maintain operations during network interruptions.

3. Diagnostics & Monitoring

   • Built-in diagnostics for network health (packet loss, latency) and device status.
   • LED indicators for power, communication activity, and fault detection.

4. Redundancy & Reliability

   • Hot-swappable design for maintenance without system downtime.
   • Redundant Ethernet ports for network failover (RSTP, PRP).

5. Cybersecurity

   • Role-based access control and encrypted communication (TLS/SSL).
   • Compliance with IEC 62443 standards for industrial network security.

6. Scalability

   • Modular architecture supports expansion with additional I/O modules (e.g., S800 series).
   • Compatible with ABB’s 800xA system for centralized monitoring and control.

7. Industrial Resilience

   • High immunity to electromagnetic interference (EMI) and voltage surges.
   • DIN rail mounting for secure installation in control cabinets.

Application Areas

1. Power Generation

   • Grid Synchronization: Integrates with protection relays and circuit breakers for stable grid operations.
   • Substation Automation: Uses IEC 61850 for smart grid communication.

2. Oil & Gas

   • Pipeline Monitoring: Collects data from pressure, flow, and temperature sensors in SCADA systems.
   • Remote Wellhead Control: Enables secure communication in offshore/onshore installations.

3. Manufacturing

   • Production Line Integration: Connects PLCs, robots, and sensors for automated workflows.
   • Energy Management: Optimizes motor and HVAC system efficiency via real-time data.

4. Water & Wastewater Treatment

   • Pump/Valve Control: Monitors and controls filtration, dosing, and distribution systems.
   • SCADA Integration: Aggregates data from sensors for centralized monitoring.

5. Renewable Energy

   • Wind/Solar Farms: Manages inverters and grid connection stability.

6. Mining & Metals

   • Conveyor Belt Control: Coordinates material handling systems.
   • Process Safety: Triggers emergency shutdowns in hazardous environments.

Compliance & Standards

• Safety: IEC 61508 (SIL 2/3), ATEX (optional for hazardous areas).
• EMC: IEC 61000-6-2 (immunity), IEC 61000-6-4 (emissions).
• Environmental: RoHS, WEEE.

Conclusion

The ABB DATX110 3ASC25H209 is a critical component for bridging field devices and control systems in industrial automation. Its multi-protocol support, redundancy features, and robust design ensure reliable data exchange in harsh environments. Integrated with ABB’s AC 800M ecosystem, it enhances operational efficiency, scalability, and cybersecurity for applications ranging from power generation to smart manufacturing.